DynamicWaterWaterExchanger#

ThermoSysPro Version 4.2#

This component model is documented in Sect. 9.6.1 of the ThermoSysPro book.

Dynamic water water exchanger#

The plate heat exchanger is composed of thousand sheets separated from each other by a small space where fluids flow. The plates exhibit a wavy surface to create a turbulent flow that generates better heat transfers. This type of exchanger is widely used in the food industry as it can easily be taken apart for cleanup.

This model represents a single-phase counter-flow thermal exchange between the hot fluid and the cold fluid. The two fluids are separated by a wall through which heat transfer takes place by conduction. Convection transfers the heat between each fluid and the wall.

Following assumptions are made:

  • the flow in each mesh cell is single-phase.

  • the energy accumulation in the wall is neglected.

  • the phenomenon of longitudinal heat conduction in the wall and in the fluid is neglected.

  • the pressure and specific enthalpy are assumed constant in each mesh cell.

For a steady-state plate heat exchanger, see static water water exchanger.

Modelica component model#

The equations mentioned below are implemented in the component DynamicWaterWaterExchanger, located in the WaterSteam.HeatExchangers sub-library.

ThermoSysPro.WaterSteam.HeatExchangers.DynamicWaterWaterExchanger.svg

Nomenclature#

Symbol

Description

Unit

Definition

Modelica name

\(c_{p, c, i}\)

Cold fluid specific heat in thermal cell \(i\)

\(\mathrm{J} / \mathrm{kg} / \mathrm{K}\)

prof[i].cp

\(c_{p, \mathrm{h}, i}\)

Hot fluid specific heat in thermal cell \(i\)

\(\mathrm{J} / \mathrm{kg} / \mathrm{K}\)

proc[i].cp

\(D_{\mathrm{h}}\)

Hydraulic diameter

\(\mathrm{m}\)

-

\(e_{\mathrm{m}}\)

Wall thickness

\(\mathrm{m}\)

emetal

\(h_{\mathrm{c}, i}\)

Cold fluid specific enthalpy in thermal cell \(i\)

\(\mathrm{J} / \mathrm{kg}\)

Hmf[i]

\(h_{\mathrm{c}, i: i+1}\)

Cold fluid specific enthalpy in hydraulic cell \(i: i+1\)

\(\mathrm{J} / \mathrm{kg}\)

Hcf[i]

\(h_{\mathrm{h}, i}\)

Hot fluid specific enthalpy in thermal cell \(i\)

\(\mathrm{J} / \mathrm{kg}\)

Hmc[i]

\(h_{\mathrm{h}, i: i+1}\)

Hot fluid specific enthalpy in hydraulic cell \(i: i+1\)

\(\mathrm{J} / \mathrm{kg}\)

Hcc[i]

\(K_{\mathrm{c}, i}\)

Convective heat exchange coefficient for the cold fluid in thermal cell \(i\)

\(\mathrm{W} / \mathrm{m}^{2} / \mathrm{K}\)

hf[i]

\(K_{\mathrm{h}, i}\)

Convective heat exchange coefficient for the hot fluid in thermal cell \(i\)

\(\mathrm{W} / \mathrm{m}^{2} / \mathrm{K}\)

hc[i]

\(m_{\mathrm{c}, i: i+1}\)

Cold fluid mass flow rate in hydraulic cell \(i:\) \(i+1\)

\(\mathrm{kg} / \mathrm{s}\)

Qcf[i]

\(m_{\mathrm{h}, i: i+1}\)

Hot fluid mass flow rate in hydraulic cell \(i:\) \(i+1\)

\(\mathrm{kg} / \mathrm{s}\)

Qcc[i]

\(N\)

Number of hydraulic cells

\(-\)

N + 1

\(N_{\mathrm{c}}\)

Number of channels of each fluid

\(-\)

\(\left(N_{\mathrm{p}}-1\right) / 2\)

-

\(N_{\mathrm{p}}\)

Number of plates

\(-\)

nbp

\(P_{\mathrm{c}, i}\)

Cold fluid pressure at the outlet of thermal cell \(i\)

\(\mathrm{Pa}\)

Pcf[i + 1]

\(P_{\mathrm{h}, i}\)

Hot fluid pressure at the outlet of thermal cell \(i\)

\(\mathrm{Pa}\)

Pcc[i + 1]

\(P r_{\mathrm{c}, i}\)

Prandtl number of the cold fluid in thermal cell \(i\)

\(-\)

\(\frac{\mu_{\mathrm{c}, i} \cdot c_{p, \mathrm{c}, i}}{\lambda_{\mathrm{c}, i}}\)

-

\(P r_{h, i}\)

Prandtl number of the hot fluid in thermal cell \(i\)

\(-\)

\(\frac{\mu_{\mathrm{h}, i} \cdot c_{p, \mathrm{h}, i}}{\lambda_{\mathrm{h}, i}}\)

-

\(R e_{c, i:i+1}\)

Reynolds number of the cold fluid in hydraulic cell \(i: i+1\)

\(-\)

\(\frac{4 \cdot m_{\mathrm{c}, i: i+1}}{\pi \cdot D_{\mathrm{h}} \cdot \mu_{\mathrm{c}, i} \cdot N_{\mathrm{c}}}\)

-

\(R e_{\mathrm{h}, i: i+1}\)

Reynolds number of the hot fluid in hydraulic cell \(i: i+1\)

\(-\)

\(\frac{4 \cdot \dot{m}_{\mathrm{h}, i: i+1}}{\pi \cdot D_{\mathrm{h}} \cdot \mu_{\mathrm{h}, i} \cdot N_{\mathrm{c}}}\)

-

\(S_{\mathrm{p}}\)

Plate area

\(\mathrm{m}^{2}\)

Sp

\(T_{\mathrm{c}, i}\)

Temperature of the cold fluid in thermal cell \(i\)

\(\mathrm{K}\)

Tmf[i]

\(T_{\mathrm{h}, i}\)

Temperature of the hot fluid in thermal cell \(i\)

\(\mathrm{K}\)

Tmc[i]

\(T_{\mathrm{w}, \mathrm{c}, i}\)

Wall temperature of for cold fluid in thermal cell \(i\)

\(\mathrm{K}\)

Tmf[i]

\(T_{\mathrm{w}, \mathrm{h}, i}\)

Wall temperature for the hot fluid in thermal cell \(i\)

\(\mathrm{K}\)

Tmc[i]

\(U_{i}\)

Global heat transfer coefficient for thermal cell \(i\)

\(\mathrm{W} / \mathrm{m}^{2} / \mathrm{K}\)

K[i]

\(V_{\mathrm{c}}\)

Cold fluid volume

\(\mathrm{m}^{3}\)

Vf

\(V_{\mathrm{h}}\)

Hot fluid volume

\(\mathrm{m}^{3}\)

Vc

\(\Delta A_{i}\)

Heat exchange surface for thermal cell \(i\)

\(\mathrm{m}^{2}\)

\(\frac{s_{\mathrm{p}} \cdot\left(N_{\mathrm{p}}-2\right)}{N-1}\)

dS

\(\Delta W_{i}\)

Thermal power released by the hot fluid to the cold fluid for thermal cell \(i\)

\(\mathrm{W}\)

dW[i]

\(\lambda_{\mathrm{c}, i}\)

Cold fluid thermal conductivity in thermal cell \(i\)

\(\mathrm{W} / \mathrm{m} / \mathrm{K}\)

lambdaf[i]

\(\lambda_{\mathrm{h}, i}\)

Hot fluid thermal conductivity in thermal cell \(i\)

\(\mathrm{W} / \mathrm{m} / \mathrm{K}\)

lambdac[i]

\(\lambda_{\mathrm{m}}\)

Metal thermal conductivity

\(\mathrm{W} / \mathrm{m} / \mathrm{K}\)

lambdam

\(\Lambda_{\mathrm{c}}\)

Friction pressure loss coefficient of the entire length of the exchanger for the cold fluid

\(\mathrm{m}^{-4}\)

p_Kf

\(\Lambda_{\mathrm{h}}\)

Friction pressure loss coefficient of the entire length of the exchanger for the hot fluid

\(\mathrm{m}^{-4}\)

p_Kc

\(\mu_{\mathrm{c}, i}\)

Cold fluid dynamic viscosity in thermal cell \(i\)

\(\mathrm{Pa} \mathrm{s}\)

muf[i]

\(\mu_{\mathrm{c}, i: i+1}\)

Cold fluid dynamic viscosity in hydraulic cell \(i: i+1\)

\(\mathrm{Pa} \mathrm{s}\)

muf[i]

\(\mu_{\mathrm{h}, i}\)

Hot fluid dynamic viscosity in thermal cell \(i\)

\(\mathrm{Pa} \mathrm{s}\)

muc[i]

\(\mu_{\mathrm{h}, i: i+1}\)

Hot fluid dynamic viscosity in hydraulic cell \(i: i+1\)

\(\mathrm{Pa} \mathrm{s}\)

muc[i]

\(\rho_{\mathrm{c}, i}\)

Cold fluid density in thermal cell \(i\)

\(\mathrm{kg} / \mathrm{m}^{3}\)

rhof[i]

\(\rho_{\mathrm{h}, i}\)

Hot fluid density in thermal cell \(i\)

\(\mathrm{kg} / \mathrm{m}^{3}\)

rhoc[i]

Governing equations#

The following set of equations must be completed by the state equations for the following water and steam properties \(c_{p, c}, c_{p, h}, \rho_{c}, \rho_{h}, \mu_{c}, \mu_{h}, \lambda_{c}\) and \(\lambda_{h}\).

Steady-state mass balance equation (hot fluid)#

  • Validity domain:

\(\forall \dot{m}_{\mathrm{h}, i:i+1}\)

  • Mathematical formulation:

\[\dot{m}_{\mathrm{h}, i-1:i}-\dot{m}_{\mathrm{h}, i:i+1}=0\]
  • Comments:

Steady-state mass balance equation (cold fluid)#

  • Validity domain:

\(\forall \dot{m}_{\mathrm{c}, i:i+1}\)

  • Mathematical formulation:

\[\dot{m}_{\mathrm{c}, i-1:i}-\dot{m}_{\mathrm{c}, i:i+1}=0\]
  • Comments:

Dynamic energy balance equation (hot fluid)#

  • Validity domain:

\(\forall \dot{m}_{\mathrm{h}, i:i+1}\)

  • Mathematical formulation:

\[\frac{V_{\mathrm{h}}}{N-1} \cdot \rho_{\mathrm{h}, i} \cdot \frac{\mathrm{d} h_{\mathrm{h}, i}}{\mathrm{d} t}=\dot{m}_{\mathrm{h}, i-1:i} \cdot h_{\mathrm{h}, i-1:i}-\dot{m}_{\mathrm{h}, i:i+1} \cdot h_{\mathrm{h}, i:i+1}-\Delta W_{i}\]
  • Comments:

The fluid is assumed to be incompressible.

Dynamic energy balance equation (cold fluid)#

  • Validity domain:

\(\forall \dot{m}_{c, i:i+1}\)

  • Mathematical formulation:

\[\frac{V_{\mathrm{c}}}{N-1} \cdot \rho_{\mathrm{c}, i} \cdot \frac{\mathrm{d} h_{\mathrm{c}, i}}{\mathrm{d} t}=\dot{m}_{\mathrm{c}, i-1:i} \cdot h_{\mathrm{c}, i-1:i}-\dot{m}_{\mathrm{c}, i:i+1} \cdot h_{\mathrm{c}, i:i+1}+\Delta W_{i}\]
  • Comments:

The fluid is assumed to be incompressible.

Heat exchanged between the hot and cold fluids#

  • Validity domain:

\(\forall T_{\mathrm{h}, i}\) and \(\forall T_{\mathrm{c}, i}\)

  • Mathematical formulation:

\[\Delta W_{i}=U_{i} \cdot \Delta A_{i} \cdot\left(T_{\mathrm{h}, i}-T_{\mathrm{c}, i}\right)\]
  • Comments:

The global heat transfer coefficient \(U_{i}\) between the two fluids is given by \(\frac{1}{U_{i}}=\frac{1}{K_{\mathrm{h}, i}}+\frac{1}{\lambda_{\mathrm{m}}}+\frac{1}{K_{\mathrm{c}, i}}\).

Momentum balance equation (hot fluid)#

  • Validity domain:

\(\forall \dot{m}_{\mathrm{h}, i:i+1}\)

  • Mathematical formulation:

\[P_{\mathrm{h}, i+1} = P_{\mathrm{h}, i}-\frac{\Lambda_{\mathrm{h}}}{N} \cdot \frac{\dot{m}_{\mathrm{h}, i:i+1} \cdot \lvert \dot{m}_{\mathrm{h}, i:i+1} \rvert}{N_{\mathrm{c}}^{2} \cdot \rho_{\mathrm{h}, i}}\]
  • Comments:

Only pressure losses due to friction are taken into account. The friction coefficient \(\Lambda_{\mathrm{h}}\) can be directly provided by the user or computed using a correlation.

Momentum balance equation (cold fluid)#

  • Validity domain:

\(\forall \dot{m}_{\mathrm{c}, i:i+1}\)

  • Mathematical formulation:

\[P_{\mathrm{c}, i+1}=P_{\mathrm{c}, i}-\frac{\Lambda_{\mathrm{c}}}{N} \cdot \frac{\dot{m}_{\mathrm{c}, i:i+1} \cdot \lvert \dot{m}_{\mathrm{c}, i:i+1} \rvert}{N_{\mathrm{c}}^{2} \cdot \rho_{\mathrm{c}, i}}\]
  • Comments:

Only pressure losses due to friction are taken into account. The friction coefficient \(\Lambda_{\mathrm{c}}\) can be directly provided by the user or computed using a correlation.

References#

El Hefni, Baligh and Bouskela, Daniel (2019). Modeling and Simulation of Thermal Power Plants with ThermoSysPro, sect. 9.6.1. Springer Nature Switzerland AG.